Scrap metal baler can extrude all kinds of metal wastes (scraps, shavings, scrap steel, scrap aluminum, scrap copper, waste stainless steel, scrap car, etc.) into cuboid, octagonal, cylinder and other qualified furnace charges. It can not only reduce the transportation and smelting costs, but also increase the furnace commissioning speed. This series of baler is mainly used in steel plant, recycling industry, nonferrous metal and ferrous metal smelting industry.
Specification of scrap metal baler
| Model | 1600S |
| Nominal pressure | 160T |
| Power | 30kw |
| Pump | YCY160 |
| Material box size | 1200*700*700mm |
| Bale size | 700*300mm |
| Bale-out mode | Full automatic foward-out, with upper & lower gate. |
| Cooling mode | Air cooling |
| Operation mode | PLC control platform fully automatic operation |
Working process of scrap metal baler
The raw material is placed in the material box of the scrap metal baler, and the hydraulic cylinder works to press, and the packing material is compressed into various kinds of metal lumps.
Composition of scrap metal baler
This scrap metal baler is composed of frame, hydraulic system and electric system.
1. Main machine is composed of frame, door cover and cover cylinder, main cylinder and main pressure head, side cylinder and side pressure head, bale turning cylinder and bale turning machine etc.
1) Frame is composed of base, right and left wall plates, cover plate, main cylinder bracket, side cylinder frame etc. Compressed bin is composed of base, right and left wall plates, door cover, main pressure head, side pressure head and panel turnover etc., each part (except panel turnover) is installed with abrasion resistant lining board through carburizing and quenching.
2) Door cover and cover cylinder. Door cover should be hinge jointed with spindle sleeve on right and left wall plates, cover cylinder should also be hinge jointed with beam support by pin, slipper of door cover (tapered end should be installed at front end) should be connected with piston rod head of cover cylinder, under movement of cover cylinder, close and open of door cover are finished, at this time, it takes effect of tight locking and loose locking.
3) Main cylinder and main pressure head. Main cylinder should be installed at lower side part of cover cylinder support, main pressure head should be connected with piston rod of main cylinder with screw, under the advance and retreat effect of main cylinder, impaction and return action of bale block are finished.
4) Side cylinder and side pressure head. Side cylinder should be installed at lower side part of cover cylinder support, side pressure head should be connected with piston rod of side cylinder with screw, under the advance and retreat effect of side cylinder, precompression and return action of bale block are finished.
5) Bale turning cylinder and bale turning mechanism. Bale turning cylinder and bale turning mechanism should be installed in opposite to the main cylinder, turnover and reset action of bale block are finished by advance and retreat of bale turning cylinder.
6) All main cylinder, side cylinder, cover cylinder and bale turning cylinder are of single piston rod double acting cylinder, there is a piston inside cylinder which is installed with sealing component, it makes the cylinder body form front and rear oil chambers. When high-pressure oil acts on front chamber (rear chamber), piston will be pushed and made advance movement (return movement). Cylinder port is designed with a guide sleeve that is used for supporting guides and sealing of piston rod.
Features of scrap metal baler
1. All models are driven by hydraulic pressure and can be operated manually or controlled automatically by PLC.
2. The methods of bale-out include turning, side pushing, forward pushing and manual picking.
3. A variety of models are available: different pressure, material box size, bale size and shape.
4. Where there is no power supply, diesel engine can be used as power.
